FitTick – Program
Respirator and Mask Fit Testing
Respiratory fit testing is a required part of PPE compliance for many industries. Ongoing fit testing ensures that the respiratory protective equipment provided by the PCBU is the right type and size for the wearer, and is functional and well-maintained.
Workers who rely on RPE need proof that their mask forms a proper seal and performs as intended. HSE Australia provides certified respirator fit testing services for organisations needing:
- Accurate testing
- Clear documentation
- Practical guidance
How HSE Australia delivers respirator fit testing
HSE Australia provides respiratory fit testing through:
for workplaces using our mobile fit testing booth equipment
at our Adelaide, SA testing facility
arranged at locations across Australia, with just 24 hours’ notice
Our mask fit testing follows industry-recognised methods. We ensure accurate results and consistent compliance outcomes.
We also provide hearing protection fit testing, and spirometry assessments when they’re required as part of broader workforce screening programs.
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Supporting safe and compliant workplaces
A respirator can only protect a worker if it fits the face correctly. Facial shape, respirator style, work tasks and maintenance all influence how well a mask fits and performs. Mask fit testing checks the seal between the respirator and the wearer’s face, so organisations can reduce exposure risks and meet their WHS obligations.
Fit testing is recognised under Australian Standards AS/NZS 1715:2009.
This standard outlines the selection, use and maintenance of respiratory protective equipment. It applies across:
- Construction
- Mining
- Manufacturing
- Fabrication
- Healthcare
- Any other setting where airborne hazards could be present.
How HSE Australia delivers respirator fit testing
HSE Australia provides respiratory fit testing through:
- On-site testing for workplaces using our mobile fit testing booth equipment
- In-house assessments at our Adelaide, SA testing facility
- Pop-up testing stations arranged at locations across Australia, with just 24 hours’ notice
Our mask fit testing follows industry-recognised methods. We ensure accurate results and consistent compliance outcomes.
We also provide hearing protection fit testing, and spirometry assessments when they’re required as part of broader workforce screening programs.
What happens during a mask fit test?
A mask fit test checks whether the wearer’s respirator creates an adequate seal between their face and the mask.
During testing, the wearer will be asked to perform simple movements and breathing patterns while our testing equipment measures the effectiveness of the seal.
This process helps confirm:
- The respirator mask is the correct type and size
- The mask is functioning as intended
- The wearer knows how to position and adjust the mask correctly
Our RPE tests include a printed copy of the results, which can be added to the worker’s employment file or within their onboarding documentation.
Respirator & Mask Fit Testing for workers in various industries.
Please book smaller numbers online.
Please get in touch for an individual quote for larger numbers of tests.
Request a call back
Why FitTick?
- Mobile + in-house fit testing facilities
- Purpose-built mobile testing booth for on-site testing
- Experienced testing in remote areas
- Experienced conducting 500+ tests (e.g. mining )
- Delivers conformance and compliance with current standards
- Provides a managed approach across whole of site operations
- Independent testing across all major brands of equipment
- Low impact of testing on your workflows
- FitTick card (durable) provided with testing results
FitTick Card
This durable plastic card is sent out to the employer as part of the completed reports.
The card shows the date of the test and the due date of the next test.
FitTick cards are registered on our site. In the event of loss or damage they can be replaced easily. We also use the the test records to remind participants and employers when tests are due.
Download the FitTick Flyer:
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Frequently asked Questions
Some of the most frequently asked questions about respirator fit testing.
Why do I need mask fit testing?
Mask fit testing determines whether a respirator mask is sealing properly on the wearer’s face.
Without a correct seal, hazardous particles could enter the mask and reduce its effectiveness, putting the wearer's health and safety at risk.
RPE Fit testing helps PCBU: Choose the correct respirator style and size for their workers Reduce the risk of exposure in high-hazard environments Meet their compliance requirements under AS/NZS 1715:2009 Support safe and proper use of PPE as part of their WHS program
How often should respirator fit testing be done?
We recommended that respiratory fit testing be completed:
When a new worker is onboarded At least once every two years, in line with industry best-practice guidelines When a worker is issued new PPE If a worker’s facial features change, such as from weight fluctuation or facial hair When respirator models or brands change
Routine testing of respiratory masks and other PPE gives PCBUs peace of mind that equipment performs as it’s intended.
Do I need to book in advance?
Yes, bookings are required for respiratory fit testing as it needs specialist equipment and trained FitTick assessors. It can be booked online instantly on our web portal.
Testing takes just: 20 minutes for a single mask test 40 minutes for two separate mask tests Testing takes place onsite at FitTick, at: 155 Sir Donald Bradman Drive, Hilton, SA 5033
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Over the past 15 years we developed the ability to quickly understand and respond to our clients’ needs. We are “solving problems others find difficult…”.
We offer our clients an enviable team of specialists working with associates and other external experts, driving and delivering fit for purpose, tailored single sourced solutions for you.